Manufacturing

INSIDE

Manufacturing

Our manufacturing philosophy is to embrace every job with the question.

“How can we do this better?” We are passionate about building the most effective manufacturing lines in the foam industry – ensuring flawless quality, on-time delivery, and the reliable supply of our broad range of technologies. Our in-line 3D cutting tools provide consistency and precision for optimum design – every product, every batch. Our operations and supply chain teams work relentlessly to ensure that our foams are made in a safe, environmentally-responsible, efficient and cost effective manner in our plants across the nation. With every action and improvement, we strive to enhance our abilities as a reliable, flexible and trusted partner for our customers.

We are proud to manufacture all of our foam products in the USA – ensuring lower shipping costs, faster deliveries, shorter lead times and higher quality. Because this commitment resonates strongly with consumers, our USA-made foams can help enhance the brand reputations of end-use products across a wide array of industries.

Inside our robust manufacturing network, we guarantee you’ll find the solutions you need, exactly where and when you need them. Your world moves quickly, and so do we.

Quality Assurance

As a world class organization, our quality promise to our customers is simple: do the job right – every single time. We don’t cut corners, and we strive to be the best we can be in all that we do – and to exceed our customer’s expectations by providing the right product, at the right time, in the right quantity, and of the right quality.

Our key sites are International Standardization Organization (ISO) 9001:2008 certified, and we are pursuing certification in ISO 9001: 2015. Our commitment to these industry-leading standards is integrated into our every practice and undertaking. This commitment is supported by our robust Quality Management System (QMS), which enables us to track and measure our results – and adjust as needed – to maintain our world-class record in reliability and flexibility. In addition, we adhere to all ASTM national measurement standards in our testing procedures, and our critical processes of foam pouring are controlled, measured and continuously improved through Statistical Process Control (SPC) to minimize variation and ensure that we are always operating at our full potential. We are also CertiPUR-US® certified, meaning that our processes meet all requirements for low-emissions for indoor air quality, and our products are made without ozone-depleters, formaldehyde, PBDE’s, prohibited phthalates, lead, mercury or other materials of concern.

While we are very proud of our certifications and strict adherence to industry-recognized standards, we are even prouder of the exceptional quality culture that lives in our core, flavoring every facet of our work – driving us to push beyond certifications to exceed expectations. Every member of our team plays an integral role in this culture, from our Six Sigma black belts to our broad range of experts in Lean Manufacturing. Our empowered team works as a unified whole to fine-tune our every process to ensure that we constantly deliver the service you expect and the superior quality you trust.